finished shutter mirror
Steps // How to Build a Shutter Mirror
1 ×

Position the Parts

 
Step One // How to Build a Shutter Mirror

Position the Parts

Mark Powers screws blocks into the table to hold the three pieces together

Lay the mirror and shutters facedown on the worktable; the bottoms of the louvers should point downward. Screw blocks into the table along the outside edges of the shutters to hold the three pieces snugly together while you work.

 
2 ×

Attach the Plywood

 
Step Two // How to Build a Shutter Mirror

Attach the Plywood

Mark Powers attaches plywood to the entire back frame of the shutters

Measure the width and length of all three pieces together and cut a sheet of ½-inch plywood slightly smaller than the dimension. Apply a bead of panel adhesive around the entire back frame of the shutters, and center the plywood on top.

 
3 ×

Reinforce the Back

 
Step Three // How to Build a Shutter Mirror

Reinforce the Back

Mark Powers fastens the plywood to the back of the shutters

Fasten the plywood to the backs of the shutters with a 1¼-inch drywall screw in each corner, adding additional screws every 12 to 16 inches.

 
4 ×

Adhere the Mirror

 
Step Four // How to Build a Shutter Mirror

Adhere the Mirror

Mark Powers glues the mirror to the shutter frame with panel adhesive

Carefully flip the attached assembly faceup. Slide the mirror to its final position and mark its location. Lift the mirror and apply panel adhesive to the plywood between the marks. Set the mirror in place, adhering it to the plywood.

 
5 ×

Frame Out the Panels

 
Step Five // How to Build a Shutter Mirror

Frame Out the Panels

Mark Powers fits and cuts 1x3s to place top and bottom between the shutters

Make the top and bottom rails of the panels by fitting and cutting 1x3s between the shutters, along the mirror's edge. Trace, cut, and fit 1x3s between the top and bottom rails to make the vertical stiles.

 
6 ×

Adhere the Panels

 
Step Six // How to Build a Shutter Mirror

Adhere the Panels

Mark Powers glues panel pieces in place with adhesive

Glue panel pieces in place with adhesive. Repeat steps for the other panel.

 
7 ×

Make the Initial Trim Cut

 
Step Seven // How to Build a Shutter Mirror

Make the Initial Trim Cut

Mark Powers miters the end of a length of base-cap molding at a 45 degree angle

Miter the end of a length of base-cap molding so that the 45-degree angle is directed inward following the profile taper.

 
8 ×

Trim Out the Panels

 
Step Eight // How to Build a Shutter Mirror

Trim Out the Panels

Mark Powers positions the mitered molding at the inside corner of the panel

Position the mitered molding at the inside corner of the panel and mark where to miter the opposite corner. Repeat measuring and cutting molding until all four sides of the panel are trimmed. Do the same for the panel on the other side of the mirror.

 
9 ×

Adhere the Trim

 
Step Nine // How to Build a Shutter Mirror

Adhere the Trim

Mark Powers glues the mitered molding in place

Dry-fit all the trim pieces, then remove. Add adhesive, and glue in place.

 
10 ×

Finish the Shutter Mirror

 
Step Ten // How to Build a Shutter Mirror

Finish the Shutter Mirror

Mark Powers paints the assembly

Fill any open joints, nail holes, and imperfections with wood filler. Lightly sand with 220-grit sandpaper. Prime and paint the entire assembly.

 

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