How To Turn a Salvaged Sink Into an Outdoor Bar

Transforming a salvaged sink into an outdoor bar is an interesting way to add character to your outdoor space. This DIY project combines creativity with practicality, allowing you to repurpose a vintage fixture into a unique entertainment feature.

Creating an outdoor bar from a salvaged sink is a moderately challenging project that you can complete in an afternoon. The cost varies depending on the materials you choose. Get step-by-step instructions in our guide below.

Tools and Materials

Before starting construction, gather these tools and materials:

Pro tip: Stains can mean the difference between a $100 and a $400 sink, so get the cheap one and clean it outside. Pour on a 50-50 mix of muriatic acid and water. Wait 10 seconds, then hit it with a garden hose. To be safe, wear gloves and eye protection.

Step 1: Assemble the Bar Bench Kit

Assemble the bench kit according to the manufacturer’s instructions, but leave off the upper shelf. Cut a piece of scrap wood to match the benchtop’s length. Secure this wood strip to the bench’s back edge using 1 1/2-inch stainless steel screws. Install wood braces to connect the strip to the bench’s back legs. These provide the extra support you’ll need for the heavy sink.

Step 2: Measure the Salvage Sink Basin

Use a tape measure to find the sink basin’s length, width, and depth. Measure all four sides to account for any shape irregularities. Record these measurements carefully—you’ll use them to create the cutout in the benchtop.

Step 3: Outline the Salvaged Sink Basin

With your measurements in hand, it’s time to mark the basin’s outline on the benchtop. Position the sink upside down on the benchtop to visualize its placement. Use a framing square to check that your outline is perfectly square and aligned with the bench edges. Trace the basin’s outline using a carpenter’s pencil, making sure your lines are clear and accurate. Double-check your measurements before proceeding to the next step.

Step 4: Cut a Hole for the Salvaged Sink Basin

Now, it’s time to create the opening for your sink. Make sure to follow safety precautions. Put on safety goggles and hearing protection before operating the jigsaw. Drill a starter hole inside the outline to insert the jigsaw blade. Carefully cut along the pencil lines, keeping the jigsaw blade perpendicular to the surface. Sand the edges of the cut for a smooth finish. Reinforce the sides of the opening by securing two of the cut wood slats beneath the benchtop using one-inch screws. Make one board perpendicular to the bench top boards on the right and one perpendicular to the left.

Step 5: Position the Sink on the Outdoor Bar

Clean the sink thoroughly to remove dirt or debris. Apply a bead of silicone caulk around the cutout’s edge to create a watertight seal.

Carefully lift the sink and align it with the opening in the benchtop. Gently lower it into place, making sure it sits flush with the surface. Press down firmly to set the sink into the caulk.

Step 6: Seal Around the Sink

Proper sealing helps prevent water damage and ensure longevity. Apply painter’s tape along the gap between the sink lip and the wood top for a clean line. Use a high-quality clear silicone caulk to seal around the sink’s entire perimeter. Smooth the caulk with a wet finger or caulk tool for a professional finish. Allow the caulk to dry completely according to the manufacturer’s instructions before proceeding.

Step 7: Attach the Shelf to the Outdoor bar

The upper shelf unit provides additional storage and workspace. Align the upper shelf unit with the predrilled holes in the bench. Secure the shelf using 1 1/2-inch screws, making it’s level and stable. Check that all connections are tight and the shelf is securely attached.

Step 8: Install Hooks for the Curtain Rod

Mark the locations for eyebolts on the underside of the bench frame at the corners and center. Predrill holes at these marks to prevent wood splitting. Twist the eyebolts in and test the strength of each one.

Step 9: Hang the Curtain on the Outdoor Bar

Complete your outdoor bar with a stylish curtain. This final touch adds both function and style. Cut three dowels to the length of the benchtop’s sides and front to serve as curtain rods. Slip the dowels through the eyebolts installed in the previous step. Attach your chosen fabric curtain to the dowels. Adjust the curtain as needed for a smooth, attractive look.

Outdoor Bar Maintenance and Care

To keep your outdoor bar looking great and functioning well, follow these maintenance tips:

• Clean the sink regularly with mild soap and water.
• Apply a protective sealant to the wood annually to prevent weather damage.
• Check and reapply caulk as needed to maintain a watertight seal.
• Store or cover the bar during harsh weather conditions to extend its lifespan.

Customization Ideas

Personalize your outdoor bar with these creative touches:

• Add a built-in cooler or ice bucket for convenient drink chilling.
• Incorporate a small herb garden nearby for fresh cocktail ingredients.
• Install LED lighting under the bar for cozy and helpful evening ambience.
• Create a matching backsplash using tile or weatherproof materials.