How to Repair Aluminum Patio Chairs
A pro shows how to extend the life of your metal lawn chairs
Left outdoors in rain and shine, metal deck and patio furniture takes a beating. Frames accumulate unsightly nicks, scratches, and rust; vinyl straps discolor and loosen; mesh slings rip; fasteners pop out.
But that doesn't mean you have to toss the old set and buy new. For a fraction of the cost of replacement, you can tackle basic repairs yourself. "This is something homeowners can definitely do," says Steven Gentino, owner of The Chair Care Co., an outdoor-furniture refinisher in New Haven, Connecticut. "It takes a little muscle and a couple of hours, tops." Gentino's company is one of many nationwide that can supply the necessary materials, fasteners, and even the touch-up paint. You can also try contacting your chair's manufacturer for a list of authorized repair services.
Here, once you have your parts, learn how to revive two types of painted aluminum chairs; one with a vinyl-strap back and seat, the other with a one-piece mesh sling.
Order new sling (for mesh sling replacement)

Before you get started, you have to measure your chairs and order replacement sling. To find width, measure from the center of one rail to the center of the opposite rail at the bolt locations typically found at the top and bottom of the sling. To find length, lay a cloth tape measure along the top face of one rail so it follows the rail's curvature.