Restoring the Plaster Molding
The plaster around the archway of the living room door is salvageable, but isn’t in great shape. The damage to the plaster is most noticeable at the top right, next to the peak. Tom Silva will use a combination of techniques to restore the intricate designs in the molding.
Tom Silva Makes Repairs
Here, Tom is focused on the black strip over the top right section of damaged plaster. “It stands out now but when he’s finished with it you’ll never know a repair was made,” Kevin says.
Perfecting the Profile
You can see the black strip – the resin-like product of a 3-D printer – in more detail here. With this kind of damage, there aren’t many options for restoration beyond finding someone who makes this profile in plaster, Kevin says. So, the TOH TV crew had a replica made with a process that uses a digital camera and a 3-D printer.
Repurposing a Putty Knife
Repairing the crown molding requires more old-school techniques. “It has a specific profile,” Kevin says, “which would have been formed on-site by the original plasterer.” Tom altered a putty knife to get the job done.
Making a Custom Tool
“Tom made the tool specific to the crown molding profile by using tin snips and a file,” Kevin says. The new knife can scrape back and forth over the crown molding plaster, as shown here.
Professionals Assist with Repairs
Some professionals will come in to assist with more meticulous work for other plaster profiles.
A Golden Finishing Touch
The restorations on the plasterwork will be true labors of love. Between the 3-D-printed fix for the top right portion of the archway and the custom-tool repairs to the crown molding is the gold-leaf-like detail. The Polks’ son, Christian, hand-painted the surface of this plaster pattern.