How To Build a Black Pipe Bookshelf

Creating custom furniture can be a rewarding DIY project that adds style and functionality to your home. A black pipe bookshelf perfectly exemplifies this, combining industrial chic with practicality. This project uses readily available materials like black plumbing pipe and butcher block to create a sturdy, eye-catching shelf. In the video above, This Old House general contractor Tom Silva demonstrates how to construct this versatile piece of furniture.

Materials and Tools Needed To Build a Black Pipe Bookshelf

Before diving into the project, gather the following materials and tools:

• 3/4-inch black plumbing pipe
• Butcher block
• Hand plane
• Open-end wrench
• Pipe fittings (couplings, end caps, and bases)
• Portable drill press
• Sandpaper (various grits)
• Spray-on lacquer
• Table saw
• Wipe-on polyurethane

Preparing the Bookshelves

Preparing the wooden shelves is the first step in creating your black pipe bookshelf. Tom uses a 1/16 drill bit and then slightly reams out the holes with a drum sander for the perfect fit of the black pipes. Here’s how to do it:

1. Use a table saw to rip the butcher block down the center.
2. Set the gauge block on the table saw to determine the length, then use a crosscut guide to cut the butcher block to size.
3. Ease the edges of each shelf piece with a hand plane for a smoother finish.
4. Drill holes in each corner of the butcher block shelving pieces using a portable drill press.
5. Sand down each shelf piece, starting with 220-grit sandpaper and progressing to finer grits for a smooth surface.

This project was born from popular demand. As Tom explained on This Old House, “We’re getting a lot of people writing in and they wanna know about projects with metal pipe and it seems to be pretty popular.” The combination of three-quarter-inch black pipe with butcher block shelving creates the industrial look that’s become a favorite among homeowners — and all the pipe pieces and fittings are readily available at your local home center.

Pro Tip: Tommy, This Old House general contractor, emphasizes the importance of a tight fit when drilling the shelf holes: “If it fits sloppy, then the shelf will rack back and forth. I wanna keep it as tight as possible.” To achieve this, drive the pipe coupling down until the thread starts to come through, then grab the coupling onto the thread and tighten it. As Tommy notes, “That pipe won’t wiggle in there at all.”

Finishing the Bookshelves

Once the shelves are cut and sanded, it’s time to apply the finish. The wipe-on polyurethane provides a durable finish that enhances the wood’s natural beauty while protecting it from wear and tear. Depending on your preference, you can opt for a satin or gloss finish.

1. Apply a coat of wipe-on polyurethane to each shelf.
2. Allow the first coat to dry for about 3 hours.
3. Apply a second and third coat of polyurethane for added protection.

Technique Detail: According to This Old House Magazine, wipe-on polyurethane’s thin film is ideal for surfaces where a brush could leave drips. Apply it with a lint-free cloth, plan on three coats, and allow 2 to 3 hours between coats. Its moderate protection from abrasion makes it well suited for bookshelves that will see regular use. It’s available in both gloss and satin sheens, and in oil-based and water-based oil-modified formulations.

Between Coats: Sand lightly with 220-grit paper between each coat of polyurethane. As This Old House Magazine advises, sanding between coats helps ensure good adhesion and smooths away imperfections. After sanding, wipe away all dust—dust interferes with adhesion and leaves unsightly bumps in the finish. For oil-based finishes, use a cloth dampened with mineral spirits. Also remember to stir the can before and during application to evenly blend the ingredients that control sheen and UV resistance.

Pro Tip: Norm Abram, master carpenter on This Old House, recommends wipe-on polyurethane for projects like these: “For the non-pro, I’d recommend an oil-based wipe-on polyurethane. It offers great protection, has the look of a hand-rubbed oil finish, and is easy to apply. It also dries more quickly than brush-on polyurethanes.” His preferred applicator: a metal binder clip and a roll of cotton cloth.

Preparing the Black Pipes

The black pipes form the structure of the bookshelf and contribute to its industrial aesthetic. Tom emphasizes using multiple fans and opening windows for proper airflow. Here’s how to prepare them:

1. Lightly sand down the black pipes to remove any residue or manufacturing oils.
2. Spray the pipes with lacquer in a well-ventilated area for a clean, finished look.
3. Allow the pipes to dry completely before assembly.

Assembling the Black Pipe Bookshelf

With all components prepared, it’s time to put the bookshelf together:

1. Begin by placing the pipes through the holes on each side of the bottom shelf.
2. Use couplings to connect the pipe sections, building upward.
3. Place each shelf onto the pipes–make sure they sit snugly on the couplings.
4. Continue this process until all shelves are in place.
5. Use end caps on the top pipes to secure the uppermost shelf.
6. Tighten all connections with an open-end wrench for stability.
7. Confirm that each joint is snug to prevent any wobbling.

Black Pipe Bookshelf Customization Options

One of the advantages of this do-it-yourself project is its versatility. You can even incorporate additional elements like hooks or brackets for added functionality, making the piece your own. Consider these customization options:

• Adjust the height of the bookshelf by using longer or shorter pipe sections.
• Vary the number of shelves to suit your space and storage needs.
• Experiment with different wood types for the shelves, such as pine or maple.
• Paint the pipes a different color for a unique look.

Black Pipe Bookshelf Safety Considerations

When working on this project, keep these safety tips in mind:

• Wear safety glasses and a dust mask when cutting and sanding wood.
• Use proper ventilation when applying finishes, especially when spraying lacquer.
• Handle power tools with care and follow manufacturer instructions.
• Enlist help when moving heavy pieces of wood or assembling the shelf.
• Secure the bookshelf to the wall if it feels unsteady.

Cost Information for a Black Pipe Bookshelf

Building a black pipe bookshelf is a fun, cost-effective do-it-yourself project. Although prices will vary, the materials are generally affordable. The total cost can be much lower than buying a pre-made bookshelf of similar quality and style.

Butcher block costs by wood type–per square foot per Angi:

• Red oak: $15–$50
• Birch: $25–$75
• Maple: $40–$80
• Beech: $40–$100
• Bamboo: $50–$125
• Cherry: $50–$275
• Walnut: $75–$300
• Zebrawood: $200–$300