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Overview
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In this video, learn how to build a classic storage chest.
Steps:
1. Cut the boards.
2. Lay out the panels.
3. Glue and clamp the boards.
4. Sand the sides and lid.
5. Cut the handle notch.
6. Dry-fit the side panels.
7. Drill pilot holes.
8. Install the dowels.
9. Cut the dowels flush.
10. Rip the bevels.
11. Notch the feet.
12. Attach the cleats.
13. Slip the base in place.
14. Install the hinges and lid.
Download the cut list for this project. -
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8 hours over two days
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$285
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Tools
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Shopping List
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Difficulty: Moderate
The cuts are simple, but joining the corners requires precise drilling.
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Tools List
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Miter saw
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36-inch bar clamps. At least three
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Hammer
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Belt sander
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Random-orbit sander
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Combination square
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Jigsaw
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Brad nailer
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Drill/driver
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Miller 2x TruFit step drill bit
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Flush-cutting saw
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Circular saw
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Screwdriver
Shopping List
1. Red oak 1x4s to build the box. Get six 8-footers.
2. Red oak 1x6s Get two 6-footers for the base and one 8-footer for the lid.
3. ½-inch oak plywood for the floor. Get a 2-by-4-foot sheet.
4. Miller 2x dowels in black walnut. Go to Miller Dowel Company.
5. Torsion hinges
6. 1-inch brad nails
7. 1-inch deck screws
8. 1½-inch deck screws
9. 80-grit, 180-grit, and 220-grit sandpaper
10. Stain and finish of your choice
11. Wood glue
2. Red oak 1x6s Get two 6-footers for the base and one 8-footer for the lid.
3. ½-inch oak plywood for the floor. Get a 2-by-4-foot sheet.
4. Miller 2x dowels in black walnut. Go to Miller Dowel Company.
5. Torsion hinges
6. 1-inch brad nails
7. 1-inch deck screws
8. 1½-inch deck screws
9. 80-grit, 180-grit, and 220-grit sandpaper
10. Stain and finish of your choice
11. Wood glue
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