Step 5: SPRAY ON A LACQUER FINISH

Spraying
Photo: Keller & Keller Photography
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Sand the assembled shelf with 120-grit sandpaper.

Use a tack cloth or damp rag to remove all the sanding dust.

Move the shelf outdoors for finishing. Put on safety glasses and a dual-cartridge respirator. Carefully apply a thin coat of spray lacquer to the entire shelf.

Wait for the lacquer to dry — about 30 minutes — then lightly sand the shelf with 180-grit sandpaper.

Wipe off the sanding dust and apply a second lacquer coat.

Tip: When spraying lacquer, keep a clean cotton cloth handy for wiping up any drips or runs.
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    Tools List

    • miter saw
      Power miter saw or backsaw with miter box,
      used to crosscut 1x3s
    • circular saw
      Portable circular saw,
      for cutting plywood
    • 16-foot tape measure
      Tape measure
    • Phillips screwdriver
      Drill-driver with Phillips screwdriver tip
    • Countersink bit
      Combination countersink bit,
      used to bore screw-pilot holes
    • spade bit
      1/2-inch spade bit,
      for drilling counterbore holes for wood buttons
    • combination square
      Combination square,
      for marking square cut lines on 1x3s
    • bar clamp
      Bar clamp or pipe clamp,
      for assembling the drawer
    • Whisk Broom
      Whisk broom

    Shopping List

    1. PINE 1X3's

    Shelf frame



    2. 3/4-INCH BIRCH PLYWOOD

    for shelf bottom; 1/2-inch if using a dado



    3. 120-GRIT AND 180-GRIT SANDPAPER

    4. 1 1/4-INCH DRYWALL SCREWS

    for attaching the cleats to cabinet



    5. 22-IN. FULL-EXTENSION DRAWER SLIDES

    about $20 per pair



    6. SPRAY LACQUER

    7. DUAL-CARTRIDGE RESPIRATOR

    worn when spraying lacquer



    8. WOOD BUTTONS

    to conceal screw heads.



    9. 1 5/8-INCH DRYWALL SCREWS

    for shelf assembly



    10. CARPENTER'S GLUE

    11. MASONITE OR CARDBOARD SHIMS

    12. TACK RAG OR COTTON CLOTH

    13. GOGGLES