Step 3: Cut Blanks.

cutting blanks with a miter saw
Photo: Ryan Benyi
«»
Take the measurement of the rails from your door layout, and add 1 inch to account for the miter. With your miter saw set at 0 degrees, straight-cut eight blanks to that length from your molding stock.
Ask TOH users about Doors

Contribute to This Story Below

    Tools List

    • flathead screwdriver
      Flathead screwdriver
    • Phillips screwdriver
      Phillips-head screwdriver
    • combination square
      Combination square
    • framing square
      Framing square
    • miter saw
      Miter saw
    • bar clamps
      Clamps
    • pneumatic finish nailer
      Pneumatic nail gun
    • rounded chisel
      Rounded chisel
    • mallet
      Mallet

    Shopping List

    1-by-1¾-inch poplar nose-and-cove molding Get four 8-footers.

    18-gauge 1-inch nails for pneumatic nail gun

    Wood glue

    Wood putty

    120-grit sandpaper

    Latex primer and paint

    New lockset (optional)

    Note on proportions: A typical interior four-panel door has three equivalent stiles with a matching top rail and a deeper base rail. Mock up simple patterns cut from cardboard to see what size panels will look best on your door.