Step 11: Install the Base

installing the bar-top base
Photo: Ryan Benyi
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Cut one of the plywood lengths into two pieces for the sides that, when flush at the back, overhang the front by 6 inches. Arrange them to overhang the sides by 6 inches, too, then measure between them to get the length of the front piece. Cut it to length. Secure the base with 1¼-inch screws.
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    Tools List

    • circular saw
      Circular saw
    • miter saw
      Miter saw
    • drill
      Drill/driver fitted with a combination drill bit
    • pneumatic brad nailer
      Pneumatic nail gun
    • hand saw
      Small hand saw

    Shopping List

    ½-inch birch-veneer plywood to sheathe the interior. Get one-and-a-half 4-by-8 sheets.

    Lauan to sheathe the outside of the bar. Get one-and-a-half 4-by-8-foot sheets.

    ¾-inch utility-grade plywood for the base of the bar. Get one 4-by-8 sheet.

    1x4 common-pine boards to be sandwiched between the sheathing. Get eight 8-footers.

    1x4 clear-pine boards for the stiles and rails. Get seven 8-footers.

    1x8 clear-pine board for the bottom rail. Get one 8-footer.

    1x10 clear-pine boards for the shelves. Get two 6-footers.

    1x2 for the capping and supports. Get one 6-foot common-pine board and one 8-foot clear-pine board.

    1x1 for the shelf cleats. Get two 8-foot lengths.

    Panel or base cap molding to trim the inside edges of the stiles and rails. Get six 6-foot pieces.1x12 oak to finish the bar top. Get one 10-foot board.

    1x2 oak for the trim. Get one 12-foot board.

    Oak bar-rail molding Get one 12-foot length.

    Foot rail, brackets, and caps (optional, available through KegWorks)

    1-inch nails

    1¼-inch nails

    -inch brad nails

    1¼-inch screws

    3-inch screws

    Construction adhesive

    Wood glue