Step 12: Attach the Cleats

attaching cleats to the base of the storage chest
Photo: Ryan Benyi
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On the back of each skirtboard, countersink pilot holes and attach a 1x1 strip along the top of the notch with 1-inch deck screws, as shown. Attach a nailing block flush with the bevel on each end of the shorter skirtboards, in line with the top of the cleats. To form the base, join the mitered corners of the skirtboard pieces, like a picture frame, with wood glue and 1-inch brad nails.
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    Tools List

    • miter saw
      Miter saw
    • bar clamp
      36-inch bar clamps. At least three
    • finish hammer
      Hammer
    • belt sander
      Belt sander
    • random orbit sander
      Random-orbit sander
    • combination square
      Combination square
    • jigsaw
      Jigsaw
    • brad nailer
      Brad nailer
    • drill
      Drill/driver
    • TruFit step bit
      Miller 2x TruFit step drill bit
    • flush cut saw
      Flush-cutting saw
    • circular saw
      Circular saw
    • multi-bit screwdriver
      Screwdriver

    Shopping List

    1. Red oak 1x4s to build the box. Get six 8-footers.

      2. Red oak 1x6s Get two 6-footers for the base and one 8-footer for the lid.

      3. ½-inch oak plywood for the floor. Get a 2-by-4-foot sheet.

      4. Miller 2x dowels in black walnut. Go to Miller Dowel Company.

      5. Torsion hinges

      6. 1-inch brad nails

      7. 1-inch deck screws

    8. 1½-inch deck screws

    9. 80-grit, 180-grit, and 220-grit sandpaper

    10. Stain and finish of your choice

    11. Wood glue