Step 4: Ease the Hole Edges

this old house editor mark powers using a rasp to ease the freshly cut dish holes
Photo: Wendell T. Webber
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Using a rasp tilted at a 45-degree angle, remove the sharp edges around each hole on the top and bottom side of the tray bottom.
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    Tools List

    • flathead screwdriver
      Screwdriver
    • pencil compass
      Pencil Compass
    • rasp
      Rasp
    • jigsaw
      Jigsaw
    • drill
      Drill/driver fitted with a 3/8-inch drill bit
    • combination square
      Combination Square

    Shopping List

    1. 1x12 laminated shelving board Get two 6-foot boards

    2. 1x2 Get one 6-foot board

    3. 1x3 Get one 6-foot board

    4. 1x4 Get at least 2 feet

    5. 2-quart dog dishes with lip edge Get two dishes

    6. 1 5/8-inch #6 trim head screws

    7. Wood glue

    8. Wood filler

    9. Contact paper

    10. Piano hinge Get one that's 18 to 22 inches long

    11. Magnetic door catch

    12. Friction door slide

    13. Door handle

    14. Latex primer

    15. Latex semi-gloss paint