Step 8: Assemble the bookcase

Fasten toekick to side with pocket screws «»
Using a drill/driver and 1¼-inch pan-head pocket screws. fasten the toe kick to one side piece, making sure the screw pockets don’t show on the front of the bookcase.

Continue the assembly, using pocket screws to fasten the bottom to the side (from underneath), the top to the side (from above), and the upper rail to the side (from the back). Make sure the top and bottom are tight against the upper rail and the toe kick. There should be a ½-inch gap at the back to match the rabbet on the side piece.

Flip over the partially assembled bookcase and attach the top, bottom and upper rail to the remaining side.
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    Tools List

    • 100-foot tape measure
      Measuring tape
    • circular saw
      Circular saw and guide
    • hand clamps
      Spring clamps for holding saw guide
    • plunge router
      Plunge router fitted with 5/8-inch-diameter guide bushing, ball-bearing-piloted rabbeting router bit, and ¼-inch-diameter straight-cutting router bit
    • speed square
      Speed square
    • hammer
      Hammer
    • jigsaw
      Jigsaw for cutting arches in toekick and side pieces
    • iron
      Iron for adhering iron-on birch veneer edge banding to plywood
    • j-roller
      J-roller for adhering iron-on veneer
    • Double-sided Veneer Trimmer
      Double-sided veneer trimmer
    • utility knife
      Utility knife
    • drill
      Drill/driver fitted with 5/8-inch spade bit
    • pocket hole jig
      Pocket-hole jig for boring angled holes for pocket screws
    • miter saw
      Miter saw (or miter box with hand saw)
    • paintbrush
      Paint brush

    Shopping List

    1. 3/4-inch cabinet-grade birch veneer plywood for the case and shelves. One 4x8 sheet will make the whole bookcase

    2. 1/4-inch-thick birch veneer plywood for the backing. One half-sheet will cover the back of the bookcase.

    3. 8-foot piece of pine bed molding to trim around bookcase top.

    4. 1¼-inch pan-head pocket-hole screws

    5. 6d finish nails to attach the bed molding.

    6. 3d box nails for fastening the plywood back.

    7. 1/4-inch-thick x 3-inch-wide hardboard strip used to mark arches onto toekick and side pieces.

    8. 7/8-inch-wide heat-activated birch veneer edge banding, used to conceal edges of plywood.

    9. 1x pine, for making hole-routing template for shelf pegs.

    10. 8 metal shelf pegs

    11. 120-grit sandpaper

    12. Primer and paint,
    or stain and varnish