Step 5: step 5

building toolbox
Photo: Wendell T. Webber
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Using a random-orbit sander and 120-grit sandpaper, sand all the toolbox parts until they’re smooth and free of splinters. (Make sure the dust bag is on the back of the sander.) Smooth the edges of the plywood as well, but be careful not to round them over.

Hey, kids! You can help with the sanding. Just make sure a parent is there to watch you because the sander moves a lot when it vibrates.
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    Tools List

    • 16-foot tape measure
      Tape measure
    • hammer with nailset
      Hammer and nailset
    • combination square
      Combination square
    • hand clamps
      Spring clamps
    • jigsaw
      Jigsaw, circular saw, or handsaw
    • drill
      Drill/driver with -inch drill bit and ½- and 1-inch spade bits
    • safety glasses
      Safety glasses
    • random orbit sander
      Random-orbit sander or sanding block
    • bar clamps
      Bar clamps
    • putty knife
      Putty knife
    • paintbrush
      Paintbrush
    • straightedge guide
      Straightedge saw guide

    Shopping List

    1. 2x4 foot piece of ½-inch birch veneer plywood

    2. Plastic jars
    (optional: for keeping nails and screws organized in the toolbox)

    3. 120-grit sandpaper

    4. Stainable wood glue

    5. Clean Rag6. 4d finish nails

    7. Stainable wood putty

    8. Water-based stain

    9. Latex gloves

    10. Hockey-stick tape

    11. Nail-on furniture glides
    (optional)