Step 3: Cut the handle grip

building a toolbox
Photo: Wendell T. Webber
«»
Set the jigsaw flat on the workpiece, with the blade in one of the holes.

Slowly cut along one layout line until you reach the next corner. Stop the saw, turn it to face the next line, then start cutting again. Continue in this manner from corner to corner until the center portion is removed from the handle.

Using the jigsaw, cut off each angled side.
Ask TOH users about Workshop Accessories

Contribute to This Story Below

    Tools List

    • 16-foot tape measure
      Tape measure
    • hammer with nailset
      Hammer and nailset
    • combination square
      Combination square
    • hand clamps
      Spring clamps
    • jigsaw
      Jigsaw, circular saw, or handsaw
    • drill
      Drill/driver with -inch drill bit and ½- and 1-inch spade bits
    • safety glasses
      Safety glasses
    • random orbit sander
      Random-orbit sander or sanding block
    • bar clamps
      Bar clamps
    • putty knife
      Putty knife
    • paintbrush
      Paintbrush
    • straightedge guide
      Straightedge saw guide

    Shopping List

    1. 2x4 foot piece of ½-inch birch veneer plywood

    2. Plastic jars
    (optional: for keeping nails and screws organized in the toolbox)

    3. 120-grit sandpaper

    4. Stainable wood glue

    5. Clean Rag6. 4d finish nails

    7. Stainable wood putty

    8. Water-based stain

    9. Latex gloves

    10. Hockey-stick tape

    11. Nail-on furniture glides
    (optional)