installing a prehung door tout

A door is a precision instrument. It should consistently snap into its latch, clear its jamb, and swing effortlessly on its hinges. The fine tolerances needed to achieve this kind of performance help explain why hanging a door is considered a true measure of carpentry skill.

"I started out using little more than a hammer, a chisel, and a screwdriver," says This Old House general contractor Tom Silva. In those days, he'd assemble the jamb, hand-cut the hinge mortises, and hang the door separately. "It took a good long time and lots of patience," he says. A prehung door does simplify and speed up installation, but the term "prehung" is really a misnomer. These doors and jambs must still be carefully adjusted to account for shortcomings in the wall frame. "It requires accuracy to put in one of these," Tom says. "If it's not installed right, it won't hang well."

Tools for This Project

  • hammer
    Hammer or nail gun,
    to attach casing and jambs to rough opening
  • four-foot level
    4-foot level,
    for checking plumb or level
  • drill
    Drill/driver,
    for fastening hinges
  • 16-foot tape measure
    Tape measure
  • chisel
    3/4-inch chisel,
    for fine-tuning mortises
  • Phillips screwdriver
    Phillips-head screwdriver,
    for mounting lockset
  • utility knife
    Utility knife (for trimming shims
  • plumb bob
    Retractable plumb bob,
    for plumbing jamb

Supplies You Will Need

1. PREHUNG DOOR WITH SPLIT JAMS

2. SHIMS

for adjusting and supporting jambs



3. STRIKE PLATE

to protect jamb from latch bolt



4. LOCKSET

to hold door closed



5. 4D FINISH NAILS

to tack shims in place



6. 8D FINISH NAILS

to nail through casing



Overview

installing a prehung door illustration








Click "enlarge this image" to view illustration labels.

Step by Step

  • Tom Silva taking measurements while installing a prehung door

    Check the rough opening

    Place a 4-foot level on the floor in the doorway. If the hinge side is lower than the latch side, slip shims under the level nearest the hinge jamb. Adjust the until the level's bubble is centered.

    Tack the shims to the floor with a finish nail. If the latch side is lower, no shims are needed.

    Check the walls and the trimmer studs for plumb using a level or plumb bob. Also, check the trimmers' faces with a framing square to see if they are square to the wall.

    Finally, check that the trimmers are parallel by measuring between them at the top, bottom, and middle of the opening. If the wall is out of plumb, or the trimmers are out of plumb, out of square, or not parallel.

  • Shimming the trimmers

    Shim the trimmers

    On the hinge jamb, measure from the bottom of the jamb to the center of each hinge. Mark the hinge locations on the hinge-side trimmer by measuring up from the floor (or top of the shims).

    Tack the plumb bob to the top of the hinge-side trimmer, and measure the gap between the string and the trimmer at each hinge location. Where the gap is the smallest, place overlapping shims.

    Adjust the shims to 1/8 inch thick, and tack them with a finish nail. Measure the gap between the shims and the plumb bob string.

    Place overlapping pairs of shims at the other two hinge locations. Adjust each pair's thickness until the gap between shims and string equals the gap at the first pair.

    Nail each pair to the trimmer and cut off the ends with a utility knife so they don't protrude past the drywall.

  • Fitting door into opening

    Fit door into opening

    Lift the door into the rough opening and push the hinge jamb tight against the shims tacked to the trimmers.

    Tack an 8d finish nail through the face of the hinge-side casing 3 inches below the miter, into the trimmer. Hold a level against the face of the casing and adjust the jamb in and out until plumb.

    If the wall is plumb and the casing rests flush against it, tack 8d finish nails through it at the other two hinge locations.

    If the wall is out of plumb and the casing does not rest against it, shim behind the casing at the hinge locations to make the door plumb.

    Nail through the casing and shims and into the trimmer. Fill any gaps between the casing and the wall with tapered wood wedges.

  • Adjusting the reveal

    Adjust the reveal

    Check the horizontal gap, or "reveal," between the top of the door and the head jamb. It should be uniform from left to right and 1/8- to 3/16-inch wide.

    If necessary, adjust the reveal by pushing up the head casing. Set this reveal by driving an 8d nail through the face of the latch-side casing and into the trimmer, near the top of the door.

    Check the vertical reveal between door and jamb on the latch side. It should be about the thickness of a nickel. To adjust it, grab the casing and move the jamb by hand.

    Open and close the door to check that its leading edge, the one that rests against the stop, clears the jamb by a consistent 1/8 inch.

    Set the reveal by driving 8d finish nails every 16 inches through the latch-side casing and into the trimmer. Make sure the reveal remains consistent.

  • Tom Silva anchoring the jamb of a prehung door

    Anchor the jamb

    Slip a pair of shims between main jamb on the latch side and the trimmer, near the top of the door opening. When they are just touching the back of the jamb without putting any pressure on it, nail them to the trimmer with 8d finish nails.

    Nail additional pairs of shims a few inches above the base of this jamb, as well as just above and below the strike plate. Without these shims, the jamb could flex.

  • Replacing hinge screw

    Replace hinge screw

    On the hinge jamb, remove the center screw from the top hinge leaf and replace it with a screw that's long enough to penetrate the trimmer. This prevents the door from sagging and binding.

    Tip: If the long screws don't match the ones that came with the hinges, install them behind the hinge leaf.

  • Tom Silva attaching the split jamb of a prehung door

    Attach the split jamb

    Starting at the bottom, gently push the edge of the split jamb into the groove in the main jamb. Tap the two jambs together using both hands.

    Nail the casing to the wall on both sides of each miter, and about every 18 inches along the casing.

    To hold the two jambs together, drive 8d finish nails through the stop and into the trimmers: one nail at each hinge location, one through the shims near the top and the bottom of the latch jamb, and one each just above and below the striker. Do NOT nail into the head jamb.

  • Tom Silva mounting the latch hardware of a prehung door

    Mount the latch hardware

    Fasten the strike plate to the mortise in the latch jamb using the screws provided. If the plate is bigger than the mortise, put the plate on the jamb, outline it with a pencil, and chisel to the outline.

    Slip the latch bolt into its bore and fasten its plate into the mortise on the door's edge with the screws provided. If the mortise is too tight, adjust its size in the same way as you did the strike plate.

    Fit the knobs to both sides of the latch bolt, then insert and tighten the connecting screws that hold the knobs together.

    Close the door and listen for the latch sliding into its strike. If the door rattles, bend the prong on the strike plate slightly toward the stop. If the latch doesn't catch, bend the prong away from the stop. Tighten all the screws.